Wave Spring Application Examples

Wave springs are used across automotive, aerospace, medical, energy, industrial, oil and gas, and other applications requiring controlled spring force within limited axial space. Common applications include bearing preload, tolerance compensation, valve assemblies, seals, connectors, actuators, medical devices and aerospace systems.

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Wave springs can save up to 50% axial space compared to conventional coil springs while providing equivalent force and deflection. This can reduce the required spring cavity size and contribute to smaller, lighter assemblies.

Selecting the right wave spring depends on application requirements such as required load, working height, deflection, cycle life, available cavity size and operating environment. The appropriate spring style also depends on the required load and deflection. Rotor Clip engineers can help evaluate these requirements and determine the right wave spring for your application.

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Single-turn wave springs are typically used for short-deflection, low-to-medium force applications in compact spaces. Common uses include bearing preload and tolerance take-up. Multi-turn wave springs provide greater deflection and can replace conventional coil springs while requiring significantly less axial space.

Yes. Rotor Clip can design custom wave springs around application requirements such as load, work height, cycle life, environment, and available cavity size. Custom design variables may include diameter, material thickness, number of waves and turns, spring configuration, end configuration, and material.

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